Ngowuphi umbane ochanekileyo webhetri kwiforklift yakho yombane?

Iilori ze-forklift zombane ziye zanda kakhulu kwiminyaka yamuva nje. Zisetyenziswa kakhulu kwiindawo zokugcina iimpahla. I-forklift yombane icocekile, ithule kwaye igcina ilungile kune-forklift ene-injini yokutsha. Nangona kunjalo iforklift yombane ifuna ukutshaja rhoqo. Oku akuyongxaki kwimini yokusebenza yeeyure ezisi-8. Emva kweeyure zokusebenza, unokuhlawula ngokulula i-forklift kwisikhululo sokutshaja. Iiforklift zombane ziyafumaneka ngeendlela ezahlukeneyo zombane webhetri. Yeyiphi amandla ombane ebhetri efunwa yiforklift yakho?

Zininzi iinkampani ezibonelela ngeebhetri zemizi-mveliso yeeforklift. Ngaphandle kokujonga i-voltage, ufanele wazi njani ukuba yeyiphi eya kuba yeyona ifanelekileyo kwimisebenzi yakho ye-forklift?

Kwinto ebonakala ngathi sisigqibo esilula, kukho inqanaba elimangalisayo lezinto ezithile ngokuxhomekeke kwiimfuno zakho ezichanekileyo. Phakathi kweenzuzo kunye neengozi ze-lead-asidi kunye neebhetri ze-lithium-ion, iindleko vs umthamo, iinkqubo ezahlukeneyo zokutshaja, kunye nokuhluka okuncinci phakathi kweempawu, kukho izinto ezininzi ezibalulekileyo ekufuneka ziqwalaselwe.

IVoltage yeBattery yeForklift

Iiforklift zombane ziza kuluhlu lobungakanani kunye namandla okuphakamisa, ngokusekwe kwimisebenzi ethile yokuphatha imathiriyeli eyilelwe yona. Ngokungathandabuzekiyo, iibhetri zabo zikwahluka kakhulu ngenxa yomahluko kwiimfuno zamandla zabathengi.

Iilori zePallet kunye neeforklift ezincinci ezinamavili amathathu zivame ukusebenzisa ibhetri ye-24-volt (iiseli ezili-12). Bangoomatshini abakhaphukhaphu ngokwentelekiso abangafuni kuhamba ngokukhawuleza okanye baphakamise imithwalo enzima, ke ezi bhetri zincinci zibonelela ngamandla amaninzi ashukumisayo.

I-forklift yodidi oluqhelekileyo lwendawo yokugcina enezinto zokuphakamisa ukusuka kwi-3000-5000lbs ngokubanzi iyakusebenzisa nokuba yi-36 volt okanye i-48-volt yebhetri, ngokuxhomekeke kwisantya esiphezulu sokuqhuba esifunekayo kunye nokuba kukangaphi imithwalo ukuya esiphelweni esinzima soluhlu iza kuphakanyiswa.

Ngeli xesha, iiforklifts ezinzima ezijolise ngakumbi kushishino lokwakha ziya kusebenzisa ubuncinci be-80 volts, ezininzi zifuna ibhetri ye-96-volt kunye nezona zinyuso zikhulu kakhulu zemizi-mveliso zihamba ukuya kuthi ga kwi-120 volts (iiseli ezingama-60).

Ukuba ufuna ukubala amandla ombane webhetri ngokukhawuleza kwaye kulula (apho izincamathelisi okanye ezinye iimpawu zifihliweyo), phinda-phinda inani leeseli ngeebini. Iseli nganye ivelisa malunga ne-2V, nangona imveliso ephezulu inokuba phezulu xa itshajiwe.

Umbane kunye nezicelo

Ukusetyenziswa okwahlukileyo kwe-forklift kuya kufuna iibhetri ezinombane ohlukeneyo. Imizekelo embalwa engezantsi:
Ibhetri ye-volt engama-24: iilori zokugcina (iilori zepallet kunye nezitaki), kunye neeforklift ezincinci ezinamavili amathathu
Ibhetri ye-48 volt: iilori ze-forklift ukusuka kwi-1.6t ukuya kwi-2.5t kunye nokufikelela kwiilori
Ibhetri ye-80 volts: iiforklifts ukusuka kwi-2.5t ukuya kwi-7.0t
Ibhetri ye-96-volt: iilori zombane ezinzima (i-120 volts kwiilori ezinkulu zokuphakamisa)

Umbane kunye noMmandla

Kubalulekile ukuqiniseka ukuba ibhetri yeforklift yakho ibonelela ngombane ochanekileyo. Ezinye iimodeli ze-forklift zinokuqhutywa kuluhlu, ngokuxhomekeke kwiiparamitha zokusebenza (ngokuqhelekileyo nokuba yi-36 okanye i-48 volts), kodwa ezininzi ziyilelwe ukwamkela iibhetri ezinomlinganiselo omnye wamandla. Jonga ipleyiti yedatha yeforklift okanye incwadi efanelekileyo yokwenza, imodeli, kunye nonyaka. Ukusebenzisa i-forklift ngebhetri engaphantsi kwamandla kuya kuchaphazela ukusebenza kwaye kunokuthintela ukusebenza ngokupheleleyo, ngelixa ibhetri enamandla kakhulu inokonakalisa i-motor motor kunye nezinye izinto eziphambili.

Umthamo webhetri yeforklift, edla ngokulinganiselwa kwii-Amp-hours (Ah), unxulumene nokuba ibhetri ikwazi kangakanani ukugcina umsinga onikiweyo. Okukhona uphezulu umthamo webhetri, kokukhona unokubaleka iforklift yakho (okanye ezinye izixhobo zokuphatha izinto zombane) ngentlawulo enye. Uluhlu oluqhelekileyo lweebhetri zeforklift luqala malunga ne-100Ah kwaye lunyuke ukuya kuthi ga kwi-1000Ah. okoko ibhetri yakho inamandla ombane achanekileyo kwaye iya kungena ngokwasemzimbeni kwindawo yebhetri, kokukhona umthamo ungcono.

Ukutshaja Time

Ixesha elichithwa yisixhobo sakho kwintlawulo phakathi kosetyenziso lichaphazela imveliso. Ngokufanelekileyo, ufuna ibhetri yeforklift ehamba ixesha elide kangangoko kwintlawulo enye kodwa ichitha ixesha elincinci kangangoko kwisikhululo sokutshaja. Oku kubaluleke kakhulu ukuba uqhuba umsebenzi weeyure ezingama-24 nabaqhubi kwiishifti. Ukuba indawo yakho okanye indawo yokugcina ivuliwe kuphela ngexesha leeyure zeofisi, kukho ixesha elininzi lokuhlawulisa iibhetri zakho zokuphakamisa ubusuku bonke.

Ixesha lokutshaja ibhetri yeforklift ngumsebenzi wetshaja yebhetri esetyenziswayo kunye nebhetri 3 ngokwayo. Iitshaja ezahlukeneyo zingaba sinye okanye izigaba ezintathu kwaye zinemilinganiselo yokutshaja eyahlukileyo (kwi-Ah). Abanye banenketho "yokutshaja ngokukhawuleza".

Nangona kunjalo, ayilula kangako njengokuthi “ukukhawuleza kube ngcono”. Ukusebenzisa itshaja engahambelani nomlinganiselo ocetyiswayo webhetri kunegalelo kwisulfuri kunye nokonakala kwebhetri, ngakumbi kwiibhetri ezineasidi yelothe. Oku kugcina kuxabisa kakhulu, kokubini ukugcinwa kwebhetri kunye nokutshintsha ibhetri ngokukhawuleza kunokuba usebenzise itshaja efanelekileyo.

Iibhetri zeLithium-ion zikholisa ukuba namaxesha okutshaja akhawulezayo ngokubanzi kwaye lolona khetho lungcono ukuba ujiko olukhawulezayo phakathi kweeshifti luyafuneka. Enye iadvanteji apha ziibhetri ezininzi ze-lead-asidi zifuna ixesha “lokupholisa” emva kokutshaja. Ngokuqhelekileyo, nangona uphawu oluhle lwetshaja, ibhetri ye-lead-acid iya kufuna iiyure ze-8 ngentlawulo epheleleyo, kunye nezinye ezi-8 zokupholisa. Oku kuthetha ukuba bachitha ixesha elininzi bengasebenzi kwaye umthengi ukhetha olu hlobo kwimisebenzi yorhwebo kunye nokusetyenziswa kwe-forklift rhoqo kunokufuna ukuthenga iibhetri ezininzi kwi-lift nganye kwaye uzijikelezise.

Isondlo kunye noBomi beNkonzo

Uninzi lweebhetri zeforklift ze-lead-acid ezifuna ukugcinwa rhoqo, kwaye ngokuthe ngqo "ukunkcenkceshela" (ukufakwa phezulu kwe-electrolyte fluid ukuphepha umonakalo ongafanelekanga kwiipleyiti ze-electrode). Lo msebenzi wongezelelweyo uthatha ixesha kwishedyuli yawo yokusebenza kwaye kufuneka unikezelwe kubasebenzi abaqeqeshwe ngokufanelekileyo.

Ngesi sizathu, abanye abavelisi beebhetri zentengiso banikezela ngentlobo enye okanye ngaphezulu yebhetri engakhathalelwanga. Okubi kwezi zinto kukuba zibiza kakhulu kunohlobo lweeseli ezimanzi okanye ubomi benkonzo obufutshane kakhulu. Ibhetri ye-asidi yelothe iyakuhlala malunga ne-1500+ yemijikelo yokutshaja, ngelixa ibhetri evaliweyo, ezaliswe ijeli inokulunga malunga nama-700. Iibhetri zeAGM zihlala zihlala nangaphantsi.

Iibhetri ze-lithium-ion nazo ngokubanzi zimelana nemijikelo yokutshaja ngakumbi kunezo zihamba ne-lead-acid (malunga ne-2000-3000). Ukongeza, umthamo wabo omkhulu kukuba abo basuka kwi-brand esemgangathweni baya kuhlala bexhasa ukuqhuba i-forklift kwiishifti ezimbini ezipheleleyo ngentlawulo. Oku kuthetha ukuba ubomi babo benkonzo obusebenzayo buthande ukuba nde ngakumbi ngokwemiqathango yokwenyani, ngelixa ugcina iforklift yakho yombane isebenza ngaphandle kokuphazamiseka kugcino lwebhetri.

Iintlobo ezi-6 zeebhetri zeForklift

1. Iibhetri zeForklift zeLead-Acid

Iibhetri ze-lead-acid zibuchwephesha obuqhelekileyo obuqhelekileyo kwizisombululo zebhetri yemizi-mveliso.
Iseli nganye engaphakathi kwebhetri ineepleyiti ezitshintshanayo zelethe dayoksayidi kunye nelothe evuzayo, entywiliselwe kwisisombululo esineasidi ye-electrolyte ebangela ukungalingani kwee-electron phakathi kweentlobo ezimbini zeepleyiti. Oku kungalingani yinto eyenza i-voltage.

Isondlo kunye nokunkcenkceshela
Ngexesha lokusebenza, amanye amanzi kwi-electrolyte alahlekile njengeoksijini kunye neegesi zehydrogen. Oku kuthetha ukuba iibhetri ze-lead-acid kufuneka zihlolwe ubuncinane kanye kwi-5 imijikelo yokutshaja (okanye ngeveki kwimisebenzi emininzi ye-forklift yombane) kunye neeseli zifakwe emanzini ukuqinisekisa ukuba iipleyiti zigqunywe ngokupheleleyo. Ukuba le nkqubo "yokunkcenkceshela" ayiqhutywa rhoqo, i-sulfates yakha kwiindawo eziveziweyo zamacwecwe, okubangela ukunciphisa ngokusisigxina umthamo kunye nemveliso.

Kukho iintlobo ezininzi zeenkqubo zokunkcenkceshela ezikhoyo, kuxhomekeke kuyilo lwebhetri. Ezinye zezona nkqubo zokunkcenkceshela zikwanazo neevalvu ezizivalayo ezizivalayo ukuthintela ukugcwala ngempazamo. Nangona mhlawumbi ihenda njengenyathelo lokonga ixesha, kubaluleke kakhulu ukuba ungaze unkcenkceshele iiseli ngelixa uncanyathiselwe kwitshaja yebhetri, njengoko oku kunokuba yingozi kakhulu.

Ukutshaja
Ukuba usebenzisa iiforklift zombane zokuphatha izixhobo zokusebenza, eyona nto ibalulekileyo kolu hlobo lobuchwepheshe bebhetri sisixa sexesha lokuphumla elinikezelwe ekutshajiseni.
Malunga neeyure ezisi-8 ngentlawulo epheleleyo, kunye nexesha elithathwayo ukuze ibhetri iphole njengoko isiba shushu kakhulu ngexesha lokutshaja, kuthetha ukuba uninzi losuku lungasebenzi.
Ukuba isixhobo sakho sisetyenziswa kakhulu, kuya kufuneka uthenge iibhetri ezininzi kwaye uzitshintshele ngaphakathi nangaphandle ukuze zitshaje.
Kukwangebobulumko ukutshaja “okungenathuba” kwiibhetri ze-asidi yelothe okt ukuzitshaja xa kufanelekile nokuba azicinywanga ukuya kutsho kuma-40 ubuncinane. Oku kubangela umonakalo onciphisa ubomi benkonzo kakhulu.

2. Ipleyiti yeTubula, iAGM, kunye neebhetri ezizaliswe ngeGel

Ukongeza kumgangatho, ukhukuliseko, iibhetri ze-flat-plate lead-acid ezichazwe ngasentla, kukho iinguqu ezininzi ezivelisa umbane ngendlela efanayo kodwa ukusebenzisa iteknoloji ephezulu ukwenza imveliso enokuthi ifaneleke ngakumbi njengebhetri ye-forklift.

Ibhetri ye-tubular plate yinkqubo apho izinto zeplate zidibene kwaye zigcinwe ngaphakathi kwesakhiwo se-tubular. Oku kuvumela ukutshaja okukhawulezayo kunye nokunciphisa ilahleko yamanzi, oku kuthetha ukugcinwa okuncinci kunye nobomi benkonzo obude.

Iibhetri ze-Glass Mat (AGM) ezifunxayo zisebenzisa iimethi phakathi kweepleyiti ezifunxa kwakhona ioksijini kunye nehydrogen. Oku kubangela ukuncitshiswa okubonakalayo kokulahleka komswakama kunye neemfuno zokugcinwa. Nangona kunjalo, ezi zibiza kakhulu xa zithelekiswa nezinye iindlela.

Iibhetri zejeli zisebenzisa i-electrolyte efanayo kwiibhetri zeseli emanzi, kodwa le nto ijikwa ibe yijeli kwaye ifakwe kwiiseli ezitywiniweyo (ngevalve yokukhupha umoya). Ezi ngamanye amaxesha zibizwa ngokuba ziibhetri ezingakhathalelwanga kuba akufuneki ukuba zifakwe phezulu. Nangona kunjalo, basalahlekelwa ngumswakama ngokuhamba kwexesha kwaye banobomi obufutshane benkonzo kunezinye iibhetri ze-asidi ezikhokelela.

Iibhetri ze-flat-plate lead-acid forklift ziya kuhlala malunga ne-3 iminyaka (malunga ne-1500 yokutshaja imijikelo) ukuba zikhathalelwe ngokufanelekileyo, ngelixa i-tubular-plate ebiza kakhulu iya kuhlala iminyaka emi-4-5 phantsi kweemeko ezifanayo.

3. Iibhetri zeForklift zeLithium-ion

Ukuvela kweebhetri ze-lithium-ion, ezaqala ukuphuhliswa ngasekupheleni kweminyaka yee-1970, zabonelela ngenye indlela yokuthengisa ngaphandle kwesondlo kwiinkqubo ze-lead-acid. Iseli ye-lithium-ion iqulethe i-electrode ye-lithium ezimbini (i-anode kunye ne-cathode) kwi-electrolyte, kunye ne "separator" ekhusela ukuhanjiswa kwe-ion okungafunekiyo ngaphakathi kweseli. Isiphelo yinkqubo etywiniweyo engaphulukani ne-electrolyte fluid okanye ifune ukufakwa rhoqo rhoqo. Olunye uncedo ngaphezu kweebhetri ze-asidi zesiqhelo kwisixhobo sokuphatha izixhobo ziquka umthamo ophezulu, amaxesha okutshaja ngokukhawuleza, ubomi obude benkonzo, kunye nokunciphisa ingozi yabaqhubi njengoko kungekho malungu ekhemikhali angatywinwanga.

Iibhetri zeforklift zeLithium-ion zisebenza ngamandla kwaye zihlawulisa ngokukhawuleza kuneebhetri ze-lead-asidi, zikongela ixesha, kwaye ngoko konga imali.
Iibhetri zeLithium-ion akufuneki zitshintshwe kwaye zinokutshajwa ngethuba ngexesha lekhefu.
Ibhetri ye-lithium-ion forklift ayifuni ukugcinwa kwesiqhelo njengokunkcenkceshela okanye ukulinganisa.
Ibhetri ye-lithium-ion forklift ayifuni ukugcinwa kwesiqhelo njengokunkcenkceshela okanye ukulinganisa.
Abaqhubi banokonwabela ixesha elide lokubaleka kunye nokuncipha kwe-zero ekusebenzeni njengoko ibhetri ikhutshwa ngeeforklifts ezinikwa amandla ziibhetri ze-lithium-ion.
Iibhetri zeLithium-ion azikhuphuki kwaye ubomi bazo obude bunokuthetha ukulahlwa okuncinci kwebhetri kwixesha elizayo.
Amashishini anokubuyisela indawo esetyenziswayo njengegumbi lokutshaja kwindawo yokugcina eyongezelelweyo.

Ngokubanzi, iibhetri ze-lithium-ion zithathwa ngokuba ziphezulu kuneentlobo ezininzi zeebhetri ze-lead-asidi ukuba nje ixabiso lokuthenga alithinteli kwaye unako ukuhlawulela ukunciphisa ubunzima.

I-JB BATTERY ukusebenza okuphezulu kweepakethi ze-LiFePO4

Sinikezela ngeepakethi zebhetri zeLiFePO4 ezisebenza kakhulu zokwenza iiforklift ezintsha okanye ukuphuculwa kweeforklift ezisetyenzisiweyo, iibhetri zeLiFePO4 ziqulathe:
12 volt ibhetri yeforklift,
24 volt ibhetri yeforklift,
36 volt ibhetri yeforklift,
48 volt ibhetri yeforklift,
60 volt ibhetri yeforklift,
72 volt ibhetri yeforklift,
82 volt ibhetri yeforklift,
96 volt ibhetri yeforklift,
ibhetri yombane elungiselelweyo.
Inzuzo yethu yeepakethi ze-LiFePO4 ze-bttery: amandla angatshintshiyo, ukutshaja ngokukhawuleza, ukunciphisa ixesha lokuphumla, iibhetri ezimbalwa ezifunekayo, ukugcinwa simahla, ifaneleke ngakumbi i-forklift.