Maitiro ekusarudza iyo Yakarurama Forklift Bhatiri

Kusarudza mabhatiri eindasitiri kunogona kunetsa-kune zvakawanda zvingasarudzwa zvekuti zvinogona kunetsa kusarudza kuti ndezvipi zvinhu zvakanyanya kukosha - kugona, chemistry, kumhanya kwekuchaja, kutenderera hupenyu, mhando, mutengo, nezvimwe.

Zvinodiwa zvekushandisa kwako kubata zvinhu zvakakosha pakusarudza bhatiri reforklift rakakodzera.

1.Tanga nekugadzira uye modhi yeforogo yako uye simudza marori specs

Sarudzo yako yesimba sosi yemidziyo inotsanangurwa zvakanyanya neiyo forklift's technical specifications. Sezvo vashandisi vedhiziri- kana propane-powered Kirasi 4 uye 5 sit-pasi forklifts vachiramba vachishandura kuClass 1 magetsi, inopfuura hafu yemarori anosimudza nhasi ane bhatiri. Inogara, yakakwirira-inokwana lithium-ion (Li-ion) mabhatiri ave aripo kune chero anonyanya kudiwa maapplication, achibata inorema uye yakawanda mitoro.

Aya anotevera ndiwo makuru ekufungidzira aunofanira kutarisa.

Bhatiri voltage (V) uye huwandu (Ah)
Kune akati wandei akajairwa magetsi esarudzo (12V, 24V, 36V, 48V, 72V, 80V) uye akasiyana masimba sarudzo (kubva pa100Ah kusvika 1000Ah uye kumusoro) anowanikwa kune akasiyana marori emodhi.

Semuyenzaniso, bhatiri re24V 210Ah rinowanzo shandiswa mu4,000-pound pallet jacks, uye 80V 1050Ah yaizokwana counterbalanced sit-down forklift kubata mitoro inosvika 20K mapaundi.

Battery mupanda saizi
Iwo makuriro ebhatiri reforklift anowanzo kuve akasiyana, saka zvakakosha kuti uwane yakakwana uye chaiyo inokwana. Izvo zvakakoshawo kufunga nezve tambo yekubatanidza mhando uye nzvimbo yayo pabhatiri nerori.

JB BATTERY forklift bhatiri inogadzira inopa iyo OEM sevhisi, isu tinogona kutsika masaizi akasiyana emakamuri ako ebhatiri.

Kurema kwebhatiri uye counterweight
Akasiyana forklift modhi ane akasiyana anokurudzirwa huremu hwebhatiri zvinodiwa zvaunofanirwa kufunga nezvazvo paunenge uchiita sarudzo yako. Imwezve counterweight inowedzerwa kubhatiri rakagadzirirwa kushandiswa mumaapplication ane mitoro inorema.

Li-ion vs. lead-acid forklift mabhatiri mumhando dzakasiyana dzemagetsi forklifts (Makirasi I, II uye III)
Lithium mabhatiri akanyatsokodzera Kirasi I, II uye III forklifts uye dzimwe off-road magetsi motokari, sevanotsvaira uye scrubbers, tugs, etc. Zvikonzero? Katatu nguva yehupenyu hwelead-acid tekinoroji, kuchengetedzeka kwakanyanya, kugadziridza kushoma, kushanda kwakagadzikana pakudzika kana tembiricha yepamusoro uye simba repamusoro mukWh.

LFP (Lithium Iron Phosphate) uye NMC (Lithium-Manganese-Cobalt-Oxide)
Aya mabhatiri anoshandiswa mumagetsi forklifts.

NMC uye NCA (Lithium-Cobalt-Nickel-Oxide)
Aya marudzi emabhatiri e-lithium anonyanya kushandiswa mumotokari dzemagetsi dzinotakura vanhu (EVs) nemagetsi nekuda kwehuremu hwadzo hwese uye huwandu hwesimba hwepamusoro pakirogiramu.

Kusvika nguva pfupi yadarika, mabhatiri e-lead-acid ave achishandiswa zvakanyanya mumhando dzese dzemagetsi forklift marori. TPPL ndiyo vhezheni itsva yemabhatiri akadaro. Iyo ine hunyanzvi hwepamusoro uye yekumhanyisa kuchaja, asi inongoenzaniswa neyechinyakare yakazara-lead-acid tekinoroji kana yakavharwa mabhatiri e-lead-asidhi, senge anonyudza girazi mat (AGM).

Kazhinji, mabhatiri e-lithium-ion isarudzo ine hupfumi uye inoshanda kune maindasitiri maapplication pane chero lead-asidhi bhatiri, kusanganisira AGM kana TPPL mabhatiri.

Forklift-bhatiri kutaurirana

A Controller Area Network (CAN bhazi) inobvumira mamicrocontrollers uye zvishandiso kutaurirana nemaapplication emumwe nemumwe pasina komputa inotambira. Haasi ese mabhatiri mabhureki akanyatsobatanidzwa neese forklift modhi kuburikidza neCAN bhazi. Ipapo pane sarudzo yekushandisa yekunze Battery Discharge Indicator (BDI), iyo inopa opareta zviratidzo zvekuona uye zvekuteerera zvemamiriro ebhatiri rekuchaja uye kugadzirira kushanda.

2.Factor mune ruzivo rwechishandiso chako chekubata michina yekushandisa uye marongero ekambani yako

Kuita kwebhatiri kunofanirwa kuenderana nekushandiswa chaiko kweforklift kana rori yekusimudza. Dzimwe nguva marori mamwe anoshandiswa nenzira dzakasiyana (kubata mitoro yakasiyana, semuenzaniso) munzvimbo imwechete. Muchiitiko ichi ungada mabhatiri akasiyana kwavari. Mitemo yako yekambani uye zviyero zvinogonawo kunge zviri kutamba.

Kuremerwa, kureba uye kureba kwekufamba
Kurema kwemutoro, kukwirisa kusimudzwa, uye kureba kwenzira, ndiko kuwedzera kwebhatiri raunoda kuti ugare zuva rese. Funga nezveavhareji uye huremu hwepamusoro hwemutoro, chinhambwe chekufamba, kureba kwekusimudza uye marampu. Izvo zvakanyanya kudiwa zvikumbiro, senge chikafu uye chinwiwa, uko uremu hunogona kusvika 15,000-20,000 mapaundi.

Forklift zvakabatanidzwa
Sezvinei nekuremerwa kwemutoro, ukuru hwepallet kana chimiro chemutoro unofanirwa kufambiswa, uchishandisa inorema forklift yakanamatira inoda yakawanda "gasi mutangi" -yakakwirira bhatiri kugona. A hydraulic paper clamp muenzaniso wakanaka wekunamatira waunoda kuronga rimwe simba rekuwedzera.

Freezer kana inotonhorera
Ko forklift inoshanda muinotonhorera kana mufiriza here? Pakushanda kwakaderera-tembiricha, ungangoda kusarudza bhatiri reforklift rakashongedzerwa nekuwedzera insulation uye zvinhu zvekudziya.

Kuchaja purogiramu uye kumhanya: LFP uye NMC Li-ion vs. lead-acid bhatiri
Kushanda kwebhatiri rimwe chete kunobvisa kukosha kwekutsiva bhatiri rakafa neritsva mukati mezuva rebasa. Muzviitiko zvakawanda, izvi zvinogoneka chete nemukana wekuchaja bhatiri reLi-ion panguva yekuzorora, kana yakanakira mushandisi uye isingakanganise maitiro ekugadzira. Kuzorora kwakawanda kwemaminetsi gumi nemashanu masikati kwakakwana kuchengetedza lithium bhatiri iri pamusoro pe15%. Iyi inokurudzirwa yekuchaja modhi inopa kushanda kwepamusoro kweforklift uye inobatsira kuwedzera hupenyu hunobatsira hwebhatiri.

Data yezvikepe zvekutonga zvinodiwa
Fleet manejimendi data inonyanya kushandiswa kuteedzera kuchengetedza, kugadzirisa kuchengetedza uye kuwedzera mashandisirwo emidziyo. Battery management system (BMS) data inogona kupfumisa kana kutsiva data kubva kune mamwe masosi neruzivo rwakadzama rwemashandisirwo emagetsi, nguva yekuchaja uye zviitiko zvisina basa, bhatiri tekinoroji paramita, nezvimwe.

Kuwana nyore data uye mushandisi interface iri kuita zvakanyanya kukosha pakusarudza bhatiri.

Kuchengeteka kwekambani uye kusimudzira kwakasimba zviyero
Li-ion mabhatiri ndiyo yakachengeteka sarudzo yeindasitiri forklifts. Ivo havana chero nyaya dzelead-asidhi tekinoroji, senge corrosion uye sulfating, uye havabudise chero zvinosvibisa. Vanobvisa njodzi yenjodzi yakabatana nekutsiviwa kwezuva nezuva kwemabhatiri anorema. Iyi bhenefiti yakakosha mumaindasitiri akadai sechikafu nechinwiwa. NeLi-ion electric forklift mabhatiri, haudi yakakosha imba yekuchaja.

3.Ongorora mutengo webhatiri uye mari yekugadzirisa ramangwana
rechengetedzo

Bhatiri reLi-ion haridi kugadziridzwa kwemazuva ese. Lead-asidhi mabhatiri anoda kudiridzwa, kucheneswa mushure menguva nenguva asidhi yadeuka uye yakaenzana (kushandisa chaiyo yekuchaja modhi kuti ienzane kuchaji kwemaseru) nguva nenguva. Mutengo wevashandi uye wekunze wesevhisi unowedzera senge lead-acid simba mayunitsi zera, zvichikonzera kudzikira kwenguva uye zvichikonzera kuramba uchiwedzera mitengo yekushandisa.

Mutengo wekutora bhatiri maringe nemutengo wakakwana wemuridzi
Mutengo wekutenga welead-acid power unit plus charger wakaderera pane lithium package. Nekudaro, kana uchichinjira ku lithium, iwe unofanirwa kufunga nezve kuwedzera kweuptime kunopihwa nebhatiri rimwechete kushanda uye inoshanduka mukana yekuchaja chirongwa, iyo 3-yakapetwa kuwedzera kwehupenyu hunobatsira hwebhatiri uye kuderera kwemitengo yekugadzirisa.

Maverengero anoratidza zvakajeka kuti lithium-ion bhatiri inochengetedza kusvika ku40% mumakore 2-4 pamutengo wakazara wemuridzi kana uchienzaniswa nebhatiri relead-acid.

Pakati pemabhatiri e-lithium, iyo LFP lithium bhatiri rudzi isarudzo ine hupfumi uye inoshanda kupfuura NMC lithium mabhatiri.

Muzviitiko zvakawanda, zvine musoro wehupfumi kuti uchinje kuLi-ion, kunyangwe ukashanda ngarava diki kana forklift imwe chete.

Kangani iwe unotenga mabhatiri matsva eforklift yako?
Lithium mabhatiri ane hupenyu hurefu kupfuura chero lead-asidhi simba pack. Hupenyu hwemabhatiri e-lead-asidhi ndeye 1,000-1,500 cycles kana zvishoma. Lithium-ion inotora kanenge zviuru zvitatu-pamwe ma cycles zvichienderana nekushandisa.

TPPL lead-acid mabhatiri ane hupenyu hwakareba kupfuura akajairwa akazadzwa mvura-yemvura kana akavharwa mabhatiri eAGM, asi haakwanise kana kusvika pedyo nelithium-ion tekinoroji pachinhu ichi.

Mukati me lithium, mabhatiri eLFP anoratidza hupenyu hwakareba kupfuura NMC.

Bhatiri charger
Compact Li-ion forklift bhatiri majaja anogona kuwanikwa zviri nyore kutenderedza nzvimbo kuitira mukana wekuchaja panguva yekuzorora uye masikati.

Mabhatiri eLead-asidhi anoda zviteshi zvekuchaja zvakakura uye anoda kuchajwa muimba yekuchaja ine mhepo kudzivirira njodzi yekusvibiswa ine chekuita nekurasika kweasidhi uye utsi panguva yekuchaja. Kubvisa kamuri yakatsaurirwa bhatiri uye kudzosa iyi nzvimbo kuti ishandiswe zvine pundutso kazhinji kunoita mutsauko mukuru kune wepasi.

4.Ungasarudza sei bhatiri nekutarisa pane brand uye mutengesi

Consultative kutengesa
Kusarudza nekutenga bhatiri rakakodzera kunogona kutora simba rakawanda uye nguva. Mutengesi wako anozoda kukupa ruzivo rwehunyanzvi pamusoro peiyo bhatiri set-up yakaringana, uye izvo zvekutengesa-offs uye zvinofanirwa-zvine zvemidziyo yako chaiyo uye kushanda.

Kutungamira nguva uye kurongeka kwekutumira
A plug-and-play mhinduro inopfuura kungoisa nyore nyore uye kuseta. Inosanganisira kushingairira mukumisikidzwa kwebhatiri kune rimwe basa uye kushandisa, mapuroteni ekubatanidza seCAN bhazi kubatanidzwa, kuchengetedza maficha, nezvimwe.

Saka, kune rimwe divi, iwe ungada kuti mabhatiri aunzwe munguva chaiyo kana maforklift ako matsva kana aripo agadzirira kutanga. Ukuwo, kana ukangosarudza zviripo uye womhanyisa kuodha, unogona kuona kuti rori inosimudza kana zvinhu zvako zvekubata zvinhu hazvienderane nemabhatiri.

Tsigiro uye sevhisi munzvimbo yako uye yapfuura mutengi ruzivo
Kuwanikwa kweforklift bhatiri rutsigiro uye sevhisi munharaunda yako kunokanganisa magadzirisiro aunoita nyaya dzemidziyo yako.

Mutengesi wako akagadzirira kuita zvese zvinogoneka mumaawa makumi maviri nemana ekutanga kuona kuti mudziyo wako unoshanda, zvisinei kuti chii? Bvunza vaimbove vatengi uye vatengesi veOEM kune zvavanokurudzira uye ruzivo rwekare nebhatiri brand yaunoronga kutenga.

Hupenyu hwechigadzirwa
Hunhu hwechigadzirwa hunonyanya kutsanangurwa nepedyo kuti bhatiri rinogona sei kusangana nezvinodiwa zvekushanda. Kukwanisa kwakakodzera, tambo, kutengesa kukurumidza kugadzirisa, kudzivirirwa kubva kumamiriro ekunze uye kubva pakurapwa kusina kunaka nevasina ruzivo rweforklift operators, etc- zvose izvi zvinotarisa hutano hwekushanda kwebheteri mumunda, kwete nhamba nemifananidzo kubva pane imwe pepa.

Nezve JB BATTERY

Isu tiri nyanzvi yekugadzira forklift bhatiri inogadzira ane anopfuura makore gumi neshanu ruzivo, tinopa yakanyanya kuita LiFePO15 bhatiri mapaketi ekugadzira forklift itsva kana kusimudzira akashandiswa forklift, yedu LiFePO4 bttery packs isimba rinoshanda, kugadzira, kuchengetedzeka, kuvimbika uye kuchinjika.