Menene madaidaicin ƙarfin baturi don cokali mai yatsu na lantarki?

Motocin forklift masu amfani da wutar lantarki sun ƙara yin fice a cikin 'yan shekarun nan. Ana amfani da su galibi a cikin ɗakunan ajiya. Ƙwallon ƙafar wutar lantarki ya fi tsabta, ya fi shuru kuma ya fi abokantaka kulawa fiye da cokali mai yatsu mai injin konewa. Duk da haka injin forklift na lantarki yana buƙatar yin caji akai-akai. Wannan ba matsala ga ranar aiki na awa 8 ba. Bayan sa'o'in aiki, zaka iya cajin cokali mai yatsu a wurin caji cikin sauƙi. Ana samun madaidaitan madaidaicin wutar lantarki tare da ƙarfin baturi iri-iri. Wane irin ƙarfin lantarki na forklift ɗin ku ke buƙata?

Akwai kamfanoni da yawa waɗanda ke ba da batir masana'antu don matsuguni. Baya ga duba wutar lantarki, ta yaya ya kamata ku san wanda zai fi dacewa da ayyukan forklift ɗin ku?

Ga abin da ze zama yanke shawara mai sauƙi, akwai ƙayyadaddun matakan ban mamaki dangane da ainihin buƙatun ku. Tsakanin ribobi da fursunoni na gubar-acid vs. lithium-ion baturi, farashi vs. iya aiki, daban-daban na caji tsarin, da ƴan bambance-bambancen tsakanin brands, akwai da yawa muhimmanci dalilai da za a yi la'akari.

Forklift Baturi Voltage

Na'urar forklift ɗin lantarki suna zuwa cikin kewayon girma dabam da ƙarfin ɗagawa, dangane da takamaiman ayyukan sarrafa kayan da aka ƙera su. Ba abin mamaki ba, batir ɗin su kuma sun bambanta sosai saboda bambance-bambancen bukatun makamashi na abokan ciniki.

Motocin fale-falen fale-falen da ƙananan ƙofofi masu ƙafa uku sukan yi amfani da batir 24-volt (kwayoyin 12). Suna da ingantattun injuna masu nauyi waɗanda basa buƙatar motsawa musamman da sauri ko ɗaga kaya masu nauyi, don haka waɗannan ƙananan batura suna ba da iko mai yawa.

Nau'in nau'in forklift na yau da kullun tare da ƙarfin ɗagawa daga 3000-5000lbs gabaɗaya zai yi amfani da baturin 36 volt ko 48-volt, dangane da matsakaicin saurin tuƙi da ake buƙata da sau nawa za a ɗaga lodi zuwa ƙarshen kewayo.

A halin da ake ciki, manyan mayaƙan forklifts waɗanda ke da niyyar ƙarin masana'antar gine-gine za su yi amfani da mafi ƙarancin volts 80, tare da da yawa waɗanda ke buƙatar baturi mai ƙarfin volt 96 da ɗaga ɗaga masana'antu mafi girma har zuwa 120 volts (sel 60).

Idan kana so ka ƙididdige ƙarfin baturi cikin sauri da sauƙi (inda lambobi ko wasu alamomi ke ɓoye), kawai ninka adadin sel da biyu. Kowane tantanin halitta yana samar da kusan 2V, kodayake mafi girman fitarwa na iya zama mafi girma idan an caje sabo.

Voltage da aikace-aikace

Amfani daban-daban na forklift zai buƙaci batura masu ƙarfin lantarki daban-daban. Misalai kaɗan a ƙasa:
24 volt baturi: manyan motocin sito (motocin pallets da stackers), da ƙananan mayaƙan ƙafar ƙafa 3
48 volt baturi: forklift manyan motoci daga 1.6t zuwa 2.5t kuma isa manyan motoci
Baturi na 80 volts: forklift daga 2.5t zuwa 7.0t
96-volt baturi: manyan motocin lantarki masu nauyi (volts 120 don manyan manyan manyan motoci)

Voltage da iya aiki

Yana da mahimmanci don tabbatar da cewa baturin forklift ɗinku yana samar da madaidaicin ƙarfin lantarki. Wasu samfuran forklift na iya gudana akan kewayon, ya danganta da sigogin aiki (yawanci ko dai 36 ko 48 volts), amma yawancin an ƙirƙira su don karɓar batura masu takamaiman ƙimar ƙarfin wuta ɗaya. Bincika farantin bayanan forklift ko littafin da ya dace don yin, ƙirar ku, da shekara. Yin amfani da cokali mai yatsa tare da baturi mara ƙarfi zai shafi aiki kuma yana iya hana aiki gaba ɗaya, yayin da baturi mai ƙarfi zai iya lalata injin tuƙi da sauran mahimman abubuwan.

Ƙarfin baturi mai forklift, yawanci ana aunawa a cikin Amp-hours (Ah), yana da alaƙa da tsawon lokacin da baturin zai iya ɗaukar halin yanzu. Mafi girman ƙarfin baturi, tsawon lokacin da za ku iya tafiyar da forklift ɗinku (ko wasu kayan sarrafa kayan lantarki) akan caji ɗaya. Matsayi na yau da kullun na batir forklift yana farawa da kusan 100Ah kuma ya haura sama da 1000Ah. muddin baturin ku yana da madaidaicin ƙarfin lantarki kuma zai dace da jikin baturin, mafi girman ƙarfin ƙarfin.

Cajin Time

Lokacin da kayan aikin ku zasu kashe akan caji tsakanin amfani yana tasiri yawan aiki. Da kyau, kuna son baturin forklift wanda ke aiki na tsawon lokaci akan caji ɗaya amma yana ɗaukar ɗan lokaci kaɗan gwargwadon yuwuwar a tashar caji. Wannan ya fi dacewa idan kuna gudanar da aiki na awanni 24 tare da masu aiki akan canje-canje. Idan rukunin yanar gizon ku ko ma'ajin ku yana buɗewa a lokutan ofis kawai, akwai yalwar lokaci don cajin batir ɗin ɗagawa cikin dare.

Lokacin caji don baturin forklift aiki ne na cajar baturin da aka yi amfani da shi da kuma baturin 3 da kansa. Caja daban-daban na iya zama guda ɗaya ko mataki uku kuma suna da ƙimar caji daban-daban (a Ah). Wasu kuma suna da zaɓi na "sauri-cajin".

Duk da haka, ba shi da sauƙi kamar "mafi sauri mafi kyau". Yin amfani da caja wanda bai dace da adadin shawarar baturi ba yana ba da gudummawar sulfation da lalata baturi, musamman a cikin batirin gubar-acid. Wannan yana kawo muku tsada sosai, duka don kula da baturi da kuma maye gurbin baturin da wuri fiye da idan kuna amfani da caja mai dacewa.

Batura lithium-ion suna da saurin caji da sauri gabaɗaya kuma sune mafi kyawun zaɓi idan ana buƙatar jujjuyawar gaggawa tsakanin canji. Wani fa'ida anan shine yawancin baturan gubar-acid suna buƙatar lokacin “sanyawa” bayan caji. Yawanci, koda tare da kyakkyawar alamar caja, baturin gubar-acid zai buƙaci sa'o'i 8 don cikakken caji, da wani 8 don sanyi. Wannan yana nufin suna ɗaukar lokaci mai yawa daga aiki kuma abokin ciniki yana zaɓar irin wannan nau'in don ayyukan kasuwanci tare da amfani da forklift na yau da kullun na iya buƙatar siyan batura da yawa don kowane ɗagawa kuma ya juya su.

Kulawa da Rayuwar Sabis

Yawancin batirin gubar-acid forklift don buƙatar kulawa akai-akai, kuma musamman "shayarwa" (saman sama da ruwan electrolyte don guje wa lalacewar da ba ta dace ba ga faranti na lantarki). Wannan ƙarin aikin yana ɗaukar lokaci daga jadawalin aiki kuma dole ne a sadaukar da shi ga ma'aikacin da ya dace.

Don haka, wasu masana'antun batir na kasuwanci suna ba da nau'ikan batura ɗaya ko fiye waɗanda ba su kula da su ba. Abubuwan da ke cikin waɗannan sune ko dai sun fi tsada sosai fiye da daidaitattun nau'in jika-cell ko kuma suna da ɗan gajeren rayuwar sabis. Batirin gubar-acid na yau da kullun zai šauki kusan 1500+ na zagayowar caji, yayin da hatimin, baturi mai cike da gel zai iya zama mai kyau ga kusan 700. Batirin AGM yakan wuce ko da ƙasa.

Batura lithium-ion kuma gabaɗaya suna jure wa hawan keke fiye da takwarorinsu na gubar-acid (kusan 2000-3000). Bugu da ƙari, mafi girman ƙarfin su shine waɗanda daga samfurin inganci sau da yawa za su goyi bayan gudanar da cokali mai yatsu na juzu'i biyu a kowane caji. Wannan yana nufin ingantacciyar rayuwar sabis ɗin su tana daɗa tsayin gaske a zahiri, yayin da ke riƙe forklift ɗin ku na lantarki yana gudana ba tare da tsangwama don kula da baturi ba.

Nau'o'in Batirin Forklift guda 6

1. Lead-Acid Forklift Baturi

Batirin gubar-acid fasaha ce ta al'ada don mafitacin baturi na masana'antu.
Kowanne tantanin halitta da ke cikin baturin ya ƙunshi madaidaicin faranti na gubar dioxide da gubar mai raɗaɗi, waɗanda aka nutse a cikin maganin acidic electrolyte wanda ke haifar da rashin daidaituwar electrons tsakanin nau'ikan farantin guda biyu. Wannan rashin daidaituwa shine ke haifar da wutar lantarki.

Kulawa da Ruwa
Yayin aiki, wasu ruwan da ke cikin electrolyte sun ɓace a matsayin iskar oxygen da iskar hydrogen. Wannan yana nufin ana buƙatar batir ɗin gubar-acid ana buƙatar duba aƙalla sau ɗaya a kowane zagayowar caji 5 (ko mako-mako don yawancin ayyukan cokali mai yatsa na lantarki) kuma ƙwayoyin da aka cika da ruwa don tabbatar da an rufe faranti. Idan ba a aiwatar da wannan tsari na "watering" akai-akai, sulfates suna ginawa a kan wuraren da aka fallasa su na faranti, wanda ya haifar da raguwa na dindindin a iya aiki da fitarwa.

Akwai nau'ikan tsarin shayarwa da yawa, dangane da ƙirar baturi. Wasu daga cikin mafi kyawun tsarin shayarwa kuma suna da bawuloli na kashewa ta atomatik don hana cikar haɗari. Ko da yake watakila jaraba azaman ma'aunin ceton lokaci, yana da matukar mahimmanci kada a shayar da sel yayin da aka makala cajar baturi, saboda wannan na iya zama haɗari sosai.

Cajin
Idan kana amfani da forklifts na lantarki don aikace-aikacen sarrafa kayan kasuwanci, babban koma bayan wannan nau'in fasahar baturi shine adadin lokacin da aka sadaukar don yin caji.
Kimanin sa'o'i 8 don cikakken caji, da lokacin da aka ɗauka don baturin ya yi sanyi yayin da suke yin zafi sosai yayin caji, yana nufin yawancin yini ba ya aiki.
Idan kayan aikin ku suna da amfani sosai, kuna buƙatar siyan batura da yawa kuma ku musanya su ciki da waje don yin caji.
Har ila yau, rashin hikima ne a yi cajin "dama" akan baturan gubar-acid watau cajin su lokacin da ya dace ko da ba a ƙare ba zuwa akalla 40%. Wannan yana haifar da lalacewa wanda ke rage rayuwar sabis sosai.

2. Tubular Plate, AGM, da Batura masu Cika Gel

Baya ga ma'auni, ambaliya, batir ɗin gubar-acid da aka bayyana a sama, akwai bambance-bambancen da yawa waɗanda ke samar da wutar lantarki ta irin wannan hanya amma amfani da fasahar zamani don yin samfur mai yuwuwar mafi dacewa a matsayin baturin forklift.

Batirin farantin tubular tsari ne inda ake haɗa kayan farantin kuma a riƙe su cikin tsarin tubular. Wannan yana ba da damar yin caji da sauri kuma yana rage asarar ruwa, ma'ana ƙarancin kulawa da tsawon rayuwar sabis.

Batirin Gilashin Mat (AGM) da aka sha suna amfani da tabarma a tsakanin faranti waɗanda ke dawo da iskar oxygen da hydrogen. Wannan yana haifar da raguwa mai yawa a cikin asarar danshi da bukatun kiyayewa. Koyaya, waɗannan suna da tsada sosai idan aka kwatanta da sauran zaɓuɓɓuka.

Batirin gel suna amfani da irin wannan electrolyte zuwa batura masu ruwa da ruwa, amma ana juya wannan zuwa gel kuma a sanya shi a cikin sel da aka rufe (tare da bawul ɗin iska). Ana kiran waɗannan wasu lokuta batura marasa kulawa saboda basa buƙatar ƙarawa. Koyaya, har yanzu suna rasa danshi akan lokaci kuma suna da ɗan gajeren rayuwar sabis fiye da sauran batirin gubar-acid a sakamakon haka.

Flat-plated led-acid forklift baturi zai šauki kusan shekaru 3 (kusan 1500 cycles na caji) idan an kula da su yadda ya kamata, yayin da takwarorinsu masu tsadar tubular-farantin za su ci gaba da tafiya na tsawon shekaru 4-5 a karkashin irin wannan yanayi.

3. Lithium-ion Forklift Baturi

Fitowar batirin lithium-ion, wanda aka fara haɓakawa a ƙarshen 1970s, ya ba da madadin kasuwanci mara kulawa ga tsarin gubar-acid. Tantanin halitta na lithium-ion yana ƙunshe da na'urorin lithium guda biyu (anode da cathode) a cikin electrolyte, tare da "separator" yana hana canja wurin ion maras so a cikin tantanin halitta. Sakamakon ƙarshe shine tsarin rufewa wanda baya rasa ruwan electrolyte ko buƙatar ƙarawa akai-akai. Sauran fa'idodi akan batirin gubar-acid na gargajiya don kayan sarrafa kayan sun haɗa da mafi girman iya aiki, lokutan caji mai sauri, tsawon sabis, da rage haɗarin ma'aikaci saboda babu abubuwan sinadaran da ba a rufe ba.

Batirin forklift Lithium-ion sun fi ƙarfin ƙarfi kuma suna caji da sauri fiye da batirin gubar-acid, suna adana lokaci, don haka adana kuɗi.
Batirin lithium-ion baya buƙatar musanya su kuma ana iya cajin dama-dama yayin hutun ma'aikaci.
Batirin forklift Lithium-ion baya buƙatar kulawa na gargajiya kamar shayarwa ko daidaitawa.
Batirin forklift Lithium-ion baya buƙatar kulawa na gargajiya kamar shayarwa ko daidaitawa.
Masu aiki za su iya jin daɗin lokacin gudu mai tsayi da raguwar aiki yayin da baturin ke fitarwa tare da maɗaukakin maɗaukaki masu ƙarfi ta batirin lithium-ion.
Batirin lithium-ion ba su da hayaki kuma tsawon rayuwarsu na iya haifar da ƙarancin zubar da baturi nan gaba.
Kasuwanci na iya dawo da wurin da ake amfani da su azaman ɗakin caji don ƙarin ajiya.

Gabaɗaya, batirin lithium-ion ana ɗauka sun fi yawancin nau'ikan batirin gubar-acid matuƙar farashin sayan bai hana ba kuma kuna iya ramawa don rage nauyi.

JB BATTERY babban fakitin LiFePO4

Muna ba da fakitin baturi mai girma na LiFePO4 don kera sabbin gyare-gyare na cokali mai yatsu ko haɓaka kayan aikin cokali mai yatsa, batirin LiFePO4 sun ƙunshi:
12 volt forklift baturi,
24 volt forklift baturi,
36 volt forklift baturi,
48 volt forklift baturi,
60 volt forklift baturi,
72 volt forklift baturi,
82 volt forklift baturi,
96 volt forklift baturi,
baturi irin ƙarfin lantarki na musamman.
Faɗin fakitin mu na LiFePO4 bttery: madaurin iko, saurin caji, rage lokacin raguwa, ƙarancin batura da ake buƙata, kyauta mai kulawa, ya dace musamman don forklift.